Dayang Yarn, “the world’s No. 1 sewing thread”, Tianhong Textile, “the world’s largest spandex core-spun yarn manufacturer, and “Jiangbei’s largest weaver” Enterprises such as Huapeng Textile and the famous sports brand Saiqi have settled here; the complete industrial chain of “cotton, chemical fiber – spinning – weaving – dyeing and finishing – fabrics – clothing, luggage” has become a large-scale… If you don’t see it with your own eyes As you can see, it is difficult to connect these results with a plain agricultural county in eastern Henan.
Based on the advantages of local labor resources, Xiayi County seizes the opportunity of textile and garmentindustrial transfer and strives to create a well-known textile and garmentIndustrial cluster. Xiayi County is becoming a profile of “Made in China” transformation and upgrading.
Textile and clothing industry
From scratch to something, from something to excellence
PART/1
Before the Xiayi County Textile and Garment Industry Cluster made great strides, it was a period of rapid change.
In the words of Diao Changzai, a member of the Party Leadership Group of Xiayi County Government and Executive Deputy Director of Xiayi High-tech Industrial Development Zone, that is the development story of Xiayi County’s textile and garment industry “from scratch.”
In 2009, the planning and construction of Xiayi County Industrial Cluster Zone was officially launched. Xiayi County assessed the situation and cultivated textiles and garments as the leading industry to undertake industrial transfer, created an environment, attracted big talents, and persevered, creating an outstanding report card – it has successively won the title of “China’s Emerging Textile Base County”, “ChinaCotton TextileFamous City”, “National Torch High-end Textile and Garment Characteristic Industrial Base”, “Henan Province Three-Star Industrial Cluster Area”, “Henan Province Garment Industry Base”, “Henan Province Famous Textile Industry Cluster Area” and other honorary titles. In July 2021, it was named Henan High-tech Industrial Development Zone by the provincial government.
In the past ten years or so, Xiayi County’s textile and garment industry has shown a “blowout” explosive growth. As of the end of March 2022, Xiayi High-tech Industrial Development Zone has 198 “Four Top” enterprises settled in it, including 116 industrial enterprises above designated size with 65,000 employees; its main business income has increased by 9.3% year-on-year; its industrial added value has been completed A year-on-year increase of 9.8%.
Extend the chain to strengthen the chain
Promote high quality development
PART/2
In order to better promote the development of industrial clusters, Xiayi County follows the concept of “extending, replenishing, and strengthening chains” to complete the industrial chain, realize the development of supporting enterprise clusters, and promote the vertical extension and horizontal supporting of the leading industrial chain. , guide the leading industrial clusters to develop in scale, branding, and clustering, and achieve high-quality development of the county economy.
Today, Xiayi County has built a full industrial chain pattern integrating cotton spinning, chemical fiber spinning, weaving, dyeing and finishing, printing, clothing processing, home textiles, luggage, shoemaking, hats, socks, inspection and testing, and marketing. ; Products cover chemical fiber, cotton spinning, wool spinning, chemical fiber spinning, weaving, dyeing, printing, washing, finishing, suits, trousers, casual clothing, sportswear, knitted clothing and many other fields.
“The characteristics and advantages of our county’s textile and garment industry are the complete upstream and downstream industrial chains. The industry has obvious industry advantages and international and domestic market competitive advantages, which are reflected in high industrial agglomeration, high product visibility, and high technological content. .At the same time, the continued amplification of the cluster effect has not only absorbed a large number of farmers’employment and trained industrial workers, but also promoted the expansion of urban functions and realized the integration of industry and city.” Diao often said.
Xiayi County actively adapts to the new development trend of the textile and garment industry, vigorously undertakes industrial transfers, insists that projects are the king, and forms a strong consensus that “focusing on projects means grasping development”, and regards investment promotion as the lifeline of project construction, and actively carries out large-scale projects Investment promotion activities. We will adopt methods such as highlighting industrial chain investment, innovating investment methods, and optimizing the business environment to attract outstanding companies to settle in Xiayi County.
We have successively introduced the world’s largest spandex core-spun yarn manufacturer Tianhong Textile, the world’s largest sewing thread Dayang Yarn, China’s top five sports brands Saiqi Sports, Henan’s largest weaving company Huapeng Textile, and Henan’s largest high-end wool sweater manufacturer. There are more than 100 textile and apparel companies, including Jerry Clothing, Zhuang Yan Clothing, the first brand of women’s clothing in Henan, Jinlianfa Luggage, a Taiwan-funded enterprise, and Yijiayi Textile, an overseas Chinese-funded enterprise. As of now, Xiayi has a spinning capacity of 2.8 million spindles, a weaving capacity of 170,000 tons, and a clothing processing capacity of 170 million pieces. Dayang Yarn’s sewing thread production scale exceeds 500,000 spindles, ranking first in the world in terms of single enterprise scale.
In order to extend and strengthen the chain, Xiayi County has planned and constructed the Xiayi County Printing and Dyeing Industrial Park. The first phase covers an area of 500 acres and is divided into “printing and dyeing production area, wastewater treatment area, ecological self-purification area, and production and living service area” “It is designed to print and dye 70,000 tons of knitted fabrics and 100 million meters of woven and dyed fabrics annually. After all are put into production, it will increase the output value of Xiayi’s textile and garment industry by 10 billion yuan.
Taking industrial transformation and upgrading as a breakthrough
Accelerate the conversion of old and new kinetic energy
PART/3
In recent years, Xiayi County has actively implemented industrial developmentTechnological innovation, actively seize strategic opportunities such as “Made in China 2025” and “Internet +”, take industrial transformation and upgrading as a breakthrough, and promote intelligent transformation as the main direction. Let “intelligent manufacturing” aim at the international forefront, comprehensively improve the intelligence level of enterprises, and drive high-quality development of the industry.
In order to implement the intelligent transformation of enterprises, the Xiayi County Government established an intelligent transformation leading group, studied and issued the “Xiayi County Implementation Plan for Promoting Industrial Intelligent Transformation”, and encouraged new enterprises to adopt automation, digitalization, Intelligent complete sets of equipment, old enterprises carry out intelligent transformation around “equipment core replacement, production line replacement, machine replacement“.
Up to now, all new enterprises above designated size in Xiayi County have realized intelligent production and intelligent management. More than 50% of industrial enterprises above designated size such as Tianhong Textile, Shunyang Textile, and Saiqi Industrial have undergone intelligent transformation, realizing Intelligent production and intelligent management have reduced labor employment by more than 20%, reduced costs by 15%, and increased profits and taxes by more than 10%.
Tianhong Group is one of the largest core-spun cotton textile suppliers in the world. It specializes in the manufacturing and sales of high value-added fashionable cotton textiles. It has become the top three most competitive enterprises in China’s cotton textile industry and ranks among the top 500 companies in China. Strong enterprise.
Diao Changzai introduced, “The 500,000-spindle spinning project signed by Tianhong Textile Group in Xiayi, of which the first and second branches have been put into normal production, the third and fourth factories are planned to be put into operation in October this year. After all reaches production, The annual output value is 2 billion yuan, with profits and taxes of 100 million yuan, directly providing employment for 2,000 people and creating employment for 4,000 people.”
At present, Xiayi County has 20 high-tech enterprises, 16 provincial-level enterprise engineering technology centers, and 27 municipal-level engineering technology centers. More than 70% of large-scale enterprises have established technology research centers, and the level of intelligent production has been comprehensively improved. , the trend of textile and garment enterprises in the region accelerating their access to “Internet +” is taking shape.
Layout the “14th Five-Year Plan”
Kick off the 100-billion-level industrial cluster
PART/4
Major projects are the “ballast stone” for economic development. During the “14th Five-Year Plan” development stage, the major project sites in Xiayi County are busy rushing to meet deadlines and progress, and the upsurge of large-scale construction and development is surging everywhere.
Xiayi County combines the characteristics and advantages of local industrial clusters and regards the construction of key projects such as textiles and garments and industries that drive strong employment as an important starting point for high-quality development. It strengthens measures and takes active actions to give full play to the leadership of key projects. Drive and break through the supporting role.
On December 24, 2021, the Xiayi County People’s Government and the Henan Garment Industry Association signed a strategic cooperation agreement in Xiayi County, kicking off the creation of a well-known textile and apparel industry cluster worth hundreds of billions in Xiayi County.
“In the next step, while developing the high-end equipment manufacturing industry, we will focus on cultivating the textile and apparel industry, and strive to have the output value of the textile and apparel industry cluster exceed 100 billion yuan by the end of the 14th Five-Year Plan.” Diao Changzai said that Xiayi County will In accordance with the development strategy of “expanding total volume, strengthening scale, creating brands, making up for shortcomings, and extending the chain”, we will focus on developing the printing and dyeing, weaving and textile and garment processing industries, break the bottleneck constraints of printing and dyeing, improve the upstream and downstream industrial chains, and improve the level of textile and garment technology and equipment. , accelerating industrial transformation and upgrading.
As a pilot layout pilot for the printing and dyeing industry in Henan Province, Xiayi County will follow the direction of scale, agglomeration, integration and low-carbon development, focusing on “new infrastructure, new technologies , new materials, new equipment, new products, new business formats”, and deepen the industrial chain, innovation chain, and supply The “five-chain” coupling article of chain, value chain, and institutional chain accelerates industrial transformation and upgrading, and innovation promotes the industry to move towards intelligence and high-end, and climb to the high end of the industrial chain and value chain.
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