Vietnamese clothing manufacturer Duc Hanh Garment JSC, a partner of Polo Ralph Lauren and Chaps, said it has been using Coats Digital’s IntelloCut artificial intelligence (AI) system since 2018. , has reduced fabric waste by 1.95%, and its manufacturing process has been significantly optimized.
The company stated that it saved an additional 2.2% in material costs and improved fabric booking efficiency and profitability.
Before adopting IntelloCut, Doc Hanh’s cutting shop was operated manually and used a self-developed spreadsheet solution, but the solution has been proven to Does not provide full visibility of the cutting operation and is not suitable.
David Goh, general manager of Duc Hanh, said: Without being restricted by a large number of manual operations and very limited visibility, IntelloCut allows us to reduce the use of Excel spreadsheets and can Quickly provide complete, real-time visibility into the cropping process. As a result of using IntelloCut and working with Coatst Digital, we have been able to accurately estimate fabric needs to achieve greater efficiency and productivity while reducing fabric waste. Through big data collection and IntelloCut report output functions, we can now easily measure our efficiency and raw material utilization, and accurately purchase the quantity of fabric required by the factory.
The IntelloCut system is described as being powered by artificial intelligence and using an endless loop approach to fabric planning. It features real-time planning, fabric optimization and material list saving.
After 3 years of implementation, IntelloCut can still show obvious advantages throughout the entire life cycle of the cooperation between Duc Hanh and Coats Digital. Reduce fabric waste by 1.7%. In addition to enabling Duc Hanh to obtain the correct fabric usage, IntelloCut also integrates and centralizes data in the cutting shop. With comprehensive capabilities of visibility and a single source of data, DucHanh can automatically collect data (with accuracy) and quickly produce detailed reports and confirm orders.
Jaya Choudhary, manager of Coats Professional Digital Services Company, said: Duc Hanh is one of Vietnam’s leading clothing manufacturers, through its use of modern technology and cohesive and connected production. massive investment in ways that enabled it to achieve a leadership position. After using IntelloCut in 2018 and widely adopting solutions with automation, visibility, and execution control functions, Duc Hanh has successfully controlled its fabric waste to less than 2%. We will continue to serve the company and support its achievements to ensure that it remains a forward-looking, innovative partner on the world stage.
Seamless apparel manufacturer Tefron is using Coats Digital’s FastReactPlan to accelerate its digital strategy, which includes revolutionizing planning processes and supply chain efficiencies.
