“Currently, due to geopolitical changes intertwined with the impact of the COVID-19 epidemic, the ‘triple pressures’ have superimposed unexpected changes, and the textile industry is under great negative pressure and is in a critical window for transformation. The conflict between Russia and Ukraine has led to an increase in corporate energy costs and production costs. With the market downturn and insufficient orders, the pressure on foreign trade exports can be imagined.” Zhen Zhongming, secretary of the party committee and chairman of Yixing Leqi Textile Group Co., Ltd., said that in order to effectively resolve the impact of many uncertain factors On the one hand, Leqi Group has increased its product research and development capabilities, opened up new markets and new products, and shifted from mainly export sales to both domestic and foreign sales; on the other hand, it has actively created a unified digital platform to accelerate digitalization, informatization, greening and low-carbon transformation. , greatly enhancing the competitiveness of enterprises.
From January to June, Leqi Group’s product sales revenue was 1.64 billion yuan, basically the same as the same period last year. Among them, self-import and export amounted to US$113 million, an increase of 34% over the same period last year.
For more than 30 years, Leqi Group has always adhered to the development concept of “building reputation together and having fun”, and is committed to becoming a stop for global customers to provide R&D and manufacturing of mid-to-high-end fabrics with an annual output of 100 million meters. A professional manufacturing enterprise with full-service services, focusing on customizing mid-to-high-end, multi-fiber, super-soft and high-elastic, functional, business, sports and leisure, outdoor, workwear and other fabrics for domestic and foreign brands, with an annual production of 120 million meters of various fabrics and 500,000 garments. With more than 100 pieces, it has become the largest production base of pure cotton and blended interwoven fabrics in China, and is a material procurement supplier for the Logistics Support Department of the Central Military Commission, the Ministry of Public Security, and the State Administration of Taxation. It has successively won the titles of “Top 30 in China’s Printing and Dyeing Industry”, “China’s Quality Integrity Enterprise”, “Excellent Enterprise in Energy Saving and Emission Reduction in China’s Printing and Dyeing Industry”, “National Textile Industry’s Advanced Party Building Work Demonstration Enterprise”, “China’s Textile Brand Cultural Innovation Award” and “China’s Textile and Apparel Enterprise Competition”. It has won many honorary titles such as “Top 500 Enterprise in Jiangsu Province”, “High-tech Enterprise in Jiangsu Province”, “International Famous Brand Keyly Cultivated and Developed in Jiangsu Province”. “Leqi” brand printing and dyeing fabrics have won the exemption certificate and national product quality inspection exemption.
Implementing dual carbon goals
Green Leqi in action
In 2020, the country clearly proposed that “carbon peak” in 2030 and “carbon neutrality” in 2060 With the goal of “and”, “double carbon” has been officially written into the 2021 government work report. In order to achieve green and high-quality development, Leqi Group has carried out a series of green improvements and integrated innovations in the whole process and in all aspects, focusing on green factories, green products, green product design, green supply chain, green production, green packaging, green transportation, etc. , started the battle for green transformation and upgrading.
“In today’s global warming situation, all sectors of society pay more attention to the unification of economic development goals and ecological civilization construction, and advocate the harmonious coexistence of man and nature. Printing and dyeing, as a high energy consumption and high pollution industry, how to produce Energy conservation and emission reduction in the process are the focus of the current work, and the development of green printing and dyeing has become an industry consensus.” Zhen Zhongming said that in order to follow the road of green, low-carbon and sustainable development, Leqi Group has always improved its energy conservation and emission reduction work over the years. At the level of the company’s important development strategy, with energy conservation and efficiency, waste control and emission standards as its two wings, we will use the progress of science and technology to inject independent innovation vitality, and form a powerful driving engine through the integration of automation and informatization platforms to achieve leapfrog development and rapid development. Promote various energy use management and make important contributions to the economic growth of enterprises.
In this regard, Leqi Group has invested a lot of manpower and financial resources and carried out a series of technological transformations based on the principle of energy conservation and consumption reduction. It has successively implemented an ozone advanced oxidation decolorization reclaimed water system; MVR (mechanical recompression technology) alkali recovery technology; a new 4,000 tons/day; sewage advanced treatment system; the use of CO2 to replace mineral acid neutralization; and the efficient steam system Utilization technology transformation; carbon dioxide sewage PH value adjustment technology; solar power generation project high-pressure steam back pressure grid-connected power generation project; workshop steam remote distributed automation control (DCS) project; dryer barrel drain renovation project; dryer automation infrared Temperature control steam-saving project; machine high-temperature sewage two-stage heat exchange project; mercerized light alkali membrane ultrafiltration purification and reuse project; dyed brine decolorization and reuse project; automation and informatization integration data online acquisition and control system; sewage treatment plant A large number of key energy-saving and emission-reduction projects including raising emission standards, solid waste treatment, and exhaust gas purification treatment. It has successively won the honorary titles of Jiangsu Province Clean and Civilized Production Enterprise, Environmental Protection Green Enterprise, etc., and won the Enterprise Excellence Award in the National Energy Saving and Emission Reduction Standard Competition in the national printing and dyeing industry.
Solar photovoltaic power generation is 3.5 million kilowatt hours/year; steam waste heat power generation is 12 million kilowatt hours/year; the air compressor is decommissioned and compressed air is commercialized, saving approximately 12 million kilowatt hours of electricity every year; sewage By replacing the energy-saving jet heads, the electricity consumption is about 840,000 kilowatt-hours/year… Behind the dazzling numbers is the commitment of Leqi people to fulfill the “dual carbon” commitment.
“It can be said that by using technological innovation to change production methods, Leqi Group has implemented energy conservation and consumption reduction in every link, effectively realizing the green development of the enterprise.” Zhen Zhongming said that in the next 3-5 years, Leqi Group plans to adopt international new dyeing technology and automated material systems, which are expected to save 50% of electricity, 60% of steam, and 70% of water. Especially during the “14th Five-Year Plan” and “15th Five-Year Plan”, we will also develop according to our own development.According to the current situation, the government has formulated various development plans to make energy clean and low-carbon, and make due contributions of Leqi people to achieve the “double carbon” goal.
Design empowerment
Striving to create a green factory
“In recent years, Leqi Group has actively implemented “Made in China 2025″, adhered to comprehensive quality management, and implemented brand strategy, actively promote innovation, creation, and excellence mechanisms, always put excellent product quality and meeting customer needs first, increase green design, actively develop new green products, improve production processes, promote the group’s green operations, and create green The factory has achieved remarkable results.” Zhen Zhongming said that driven by the concept of green development, the company currently has 7 authorized invention patents, 9 authorized utility model patents, more than 400 authorized appearance patents, 15 industry-leading printing and dyeing fabrics, 5 Jiangsu patents Provincial high-tech products…and all technologies have been transformed into productivity and applied to products.
First of all, strictly control green resources. Starting from raw materials, we choose natural, harmless, recyclable, and easily degradable new resources as raw materials to control the first link of the green supply chain.
Secondly, in terms of green design and production, Leqi Group has carried out technical transformation of the whole-process printing and dyeing digital system, equipped with ERP system, energy collection system, intelligent fire safety system, carbon-neutral automatic control system, Intelligent alkali recovery system, intelligent waste gas integrated treatment system, pre-treatment and dyeing assistance intelligent distribution software system and other software and hardware equipment as well as project-related supporting facilities cover the entire factory network environment, realizing the digitalization of the entire process from management to business. Visualization greatly improves production efficiency and product quality control capabilities. Among them, Leqi Group is the only domestic enterprise that uses the American Emerson control system for production process control.
In addition, Leqi Group also adopts green packaging, minimizing the use of packaging materials, choosing recyclable, reusable and recyclable materials; increasing the recycling and reuse of production waste and non-reusable ones. Centralized processing of bidding waste. At the same time, we strictly implement green policies and provide green services in all aspects of pre-sales and after-sales.
In order to achieve sustainable green and healthy development, in recent years, Leqi Group has also taken the lead in passing ISO9001 quality management system, ISO14001 environmental management system, OHSAS18001 occupational safety and health management system certification, energy system certification, Oko- Tex Standard 100 European standard certification, organic certification, white list qualification certification, all fabrics use the most advanced equipment, technology and control systems, use high-quality raw yarn and high-quality environmentally friendly dyes and chemicals, and are produced under strict quality management control processes , about 70% of its products are exported to Europe, the United States, Japan and other countries and regions, and it is a supplier of many internationally renowned brands such as Levis, Target, and CAN.
Driven by a series of innovations such as technological innovation, green leadership, design empowerment, and brand strategy, today, with innovative and fashionable products, exquisite craftsmanship, excellent quality and services, green and sustainable In practice, Leqi Group has become a model of high-quality development in the industry. Especially with the establishment of a public overseas warehouse in Cambodia last year, Leqi Group has become more and more steady in going global.
Keywords:
Yixing Leqi Group Digital Intelligence Transformation
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